Aprilaire 500 Manual: A Comprehensive Guide
This guide provides detailed instructions for the Aprilaire 500 humidifier, covering installation, troubleshooting, maintenance, and operation.
It’s essential for optimal performance and longevity of your whole-house humidity system, ensuring comfortable indoor air quality.
Understanding the manual is crucial for addressing issues like the unit not turning on, leaks, or incorrect humidity levels.
Referencing this resource will help you maintain a healthy and efficient home environment throughout the heating season.
Understanding the Aprilaire 500 Humidifier
The Aprilaire 500 is a popular choice for whole-house humidification, designed to add moisture to your home’s air during dry heating seasons. It operates by utilizing a fan to draw water up through a wicking evaporator pad, which then increases humidity as air passes over it.
This model typically integrates with your existing forced-air heating system, and requires a separate humidistat to control operation. The humidistat measures indoor humidity levels and signals the humidifier to turn on or off to maintain the desired setting.
Understanding the core components – the water panel, solenoid valve, and fan – is key to troubleshooting. The Aprilaire 500 aims to alleviate dry air symptoms like static electricity, dry skin, and respiratory discomfort. Proper installation and maintenance, as detailed in the manual, are vital for efficient and reliable performance.
Regularly checking for leaks and ensuring proper water supply are essential aspects of ownership.
Key Features and Specifications
The Aprilaire 500 boasts several key features, including a self-adjusting humidifying system that responds to changing conditions. It’s designed for easy installation into existing ductwork and operates quietly. A notable specification is its capacity to humidify up to 3,000 square feet, depending on climate and home construction.
Key specifications include: a 4.0-gallon water panel, a 120V electrical requirement, and compatibility with standard 24V humidistats. The unit’s dimensions are approximately 14” x 22” x 9”, requiring adequate space within the duct system.
The Aprilaire 500 also features a manual bypass damper, allowing for airflow even when the humidifier isn’t actively humidifying. This prevents duct pressure imbalances. Its durable construction ensures long-term reliability, and the readily available replacement parts simplify maintenance. Understanding these features and specs is crucial for optimal operation.
Aprilaire 500 Installation Overview
Installing the Aprilaire 500 typically involves mounting the humidifier to the supply-side ductwork of your furnace or air handler. A saddle valve is used to tap into the cold water supply line, and a separate connection is made to a drain. Proper ductwork preparation is essential, ensuring sufficient space and structural integrity.
The installation process requires basic plumbing and electrical knowledge. It’s crucial to shut off both the water and power supply before beginning. The humidifier should be positioned to allow for easy access to the water panel and other components for maintenance.
A DIYer can complete the installation with the right tools and careful adherence to the manual’s instructions, as demonstrated in online installation videos. However, professional installation is recommended if you’re uncomfortable with plumbing or electrical work. Correct installation ensures efficient and safe operation.

Water Supply Connection
Connecting the Aprilaire 500 to a cold water supply is typically achieved using a self-piercing saddle valve. This valve taps into a copper or CPVC water pipe, providing a constant water source for the humidifier. Ensure the chosen pipe section is accessible and free from corrosion.
Proper installation of the saddle valve is critical to prevent leaks. The valve should be securely tightened, and the piercing action should create a clean, watertight seal. It’s recommended to check for leaks immediately after installation and periodically thereafter.
A bypass valve is often included to allow for shutting off the water supply to the humidifier without interrupting water flow to other fixtures. This is useful during maintenance or when the humidifier is not in use. Always follow the manufacturer’s instructions for proper water line connection.
Electrical Connection and Wiring
The Aprilaire 500 humidifier requires a standard 120V electrical connection for operation. It’s crucial to disconnect power at the breaker box before commencing any wiring work to ensure safety. The unit typically includes a transformer to step down the voltage for internal components.
Wiring involves connecting the humidifier to the humidistat and the power source. Follow the wiring diagram provided in the manual carefully, paying attention to the color coding of the wires. Incorrect wiring can damage the unit or create a safety hazard.

Ensure all connections are secure and properly insulated. Use wire connectors approved for the gauge of wire being used. Grounding the humidifier is essential for safety. If you are uncomfortable with electrical work, consult a qualified electrician for assistance.
Humidistat Setup and Calibration
The Aprilaire 500 utilizes a humidistat to monitor and control humidity levels within your home. Proper setup and calibration are vital for accurate readings and efficient operation. Begin by mounting the humidistat in a central location, away from direct sunlight, drafts, or heat sources.
Calibration typically involves adjusting a dial or using digital settings to match the humidistat’s reading to a known accurate humidity measurement. Refer to the manual for specific calibration instructions for your model. Incorrect calibration can lead to over or under-humidification.

Familiarize yourself with the humidistat’s settings, including the desired humidity level and any automatic modes. Regularly check the humidistat’s accuracy and recalibrate as needed to maintain optimal indoor air quality and comfort throughout the heating season.
Initial Startup and Testing
After completing the installation of your Aprilaire 500, a thorough startup and testing procedure is essential. First, ensure the water supply is fully connected and turned on, checking for any leaks at the connections. Then, verify the electrical connection is secure and the power is switched on to the unit.
Observe the humidifier during its initial operation to confirm the water panel is adequately saturated and that water is being distributed correctly. Monitor the humidistat to ensure it’s calling for humidity and the unit responds accordingly. Listen for any unusual noises that might indicate a problem.

Allow the system to run for several hours while monitoring humidity levels throughout the house. Adjust the humidistat settings as needed to achieve your desired humidity level. Document any issues encountered during startup for future reference or troubleshooting.

Troubleshooting Common Issues
This section details solutions for typical Aprilaire 500 problems, including units that won’t start, lack of water output, leaks, and incorrect humidity readings.
Addressing these issues promptly ensures optimal performance and prevents further damage to your whole-house humidifier system.

Aprilaire 500 Not Turning On
If your Aprilaire 500 humidifier fails to power on, several factors could be at play. First, verify the power supply – ensure the unit is properly plugged into a functioning electrical outlet. Check the circuit breaker to confirm it hasn’t tripped. A blown fuse is another potential culprit, requiring replacement.
Next, inspect the humidistat, the control mechanism for your humidifier. Ensure it’s set to a demand setting (a humidity level higher than the current room humidity). A faulty humidistat can prevent the unit from activating. Confirm the humidistat wiring is secure and correct, referencing the wiring diagram in the manual.
Also, examine the transformer within the humidifier itself. A malfunctioning transformer won’t deliver the necessary power. If these steps don’t resolve the issue, there might be an internal component failure requiring professional service. Always disconnect power before inspecting internal parts.
Remember to consult the official Aprilaire 500 manual for detailed diagrams and safety precautions.
No Water Output – Potential Causes
If your Aprilaire 500 isn’t producing water, begin by checking the water supply. Ensure the water supply valve is fully open and that there are no kinks or obstructions in the water line leading to the humidifier. A frozen water line is a common issue during colder months, preventing water flow.
Inspect the saddle valve (if installed) for punctures or leaks. A damaged saddle valve won’t deliver adequate water pressure. Verify the water panel is clean and free of mineral buildup, as this can restrict water absorption. A clogged water panel significantly reduces output.
Also, check the solenoid valve, which controls water flow. A faulty solenoid valve may not open, halting water delivery. Confirm the humidistat is calling for humidity and that the solenoid valve is receiving power. If problems persist, consult the manual’s troubleshooting section for further guidance and potential solutions.
Regular maintenance and cleaning can prevent many water output issues.
Humidifier Leaks: Identification and Repair
Leaks in your Aprilaire 500 humidifier can cause water damage, so prompt identification and repair are crucial. Begin by inspecting all water connections – the water supply line, the solenoid valve, and the drain line – for any signs of drips or moisture. Tighten connections carefully, avoiding over-tightening which can damage fittings.
Check the humidifier base and water panel for cracks or damage. A cracked base or panel will inevitably leak. Examine the saddle valve (if applicable) for punctures or loose connections. Ensure the drain line is properly positioned and not clogged, allowing for adequate water drainage.

If the leak originates from the humidifier itself, it may indicate an internal issue requiring professional attention. Consult the Aprilaire 500 manual’s troubleshooting section for specific leak scenarios and repair recommendations. Always disconnect power before attempting any repairs.
Preventative maintenance can minimize the risk of leaks.
Excessive Humidity Levels
Experiencing excessive humidity with your Aprilaire 500 can lead to condensation, mold growth, and discomfort. First, verify your humidistat setting isn’t set too high. Lowering the setpoint is the simplest solution. Ensure the humidistat is calibrated correctly; refer to the manual for calibration instructions.
Check the furnace fan settings. If the fan runs continuously, it can contribute to higher humidity levels. Consider adjusting the fan to ‘auto’ mode, allowing it to cycle on and off with the heating system. Inspect the humidifier’s water output; a malfunctioning solenoid valve might be delivering too much water.
If problems persist, the humidistat itself may be faulty and require replacement. Consult the Aprilaire 500 manual’s troubleshooting guide for further assistance. Maintaining appropriate humidity levels is vital for a healthy and comfortable home environment.
Regular monitoring is key to preventing excessive humidity.
Strange Noises During Operation
Unusual sounds from your Aprilaire 500 humidifier can indicate several issues. A rattling noise often suggests loose components within the unit; carefully inspect for any vibrating parts and tighten them. Gurgling sounds may point to air trapped in the water line – try gently tapping the line to release any air bubbles.
Whining or squealing noises could stem from the humidifier’s motor, potentially indicating a need for lubrication or eventual replacement. Check the water panel for debris or mineral buildup, as this can cause scraping sounds. Ensure the unit is level; an uneven installation can amplify vibrations and create noise.
Refer to the Aprilaire 500 manual’s troubleshooting section for specific guidance on identifying and resolving noise issues. If the noise persists or worsens, it’s best to consult a qualified HVAC technician to prevent further damage.
Ignoring strange noises can lead to more significant problems.

Maintenance and Filter Replacement
Regular maintenance ensures optimal performance of your Aprilaire 500. This includes timely filter replacements and cleaning of humidifier components, extending its lifespan and efficiency.
Following the recommended schedule, detailed in the manual, guarantees consistent humidity control and healthy indoor air quality for your home.
Filter Replacement Schedule
Maintaining a consistent filter replacement schedule is paramount for the Aprilaire 500’s performance and the air quality within your home. The frequency of replacement depends heavily on your water quality and usage patterns, but a general guideline is provided in the official manual.

Typically, the evaporative pad (filter) should be replaced every 1-3 months during the heating season. However, if you have hard water or notice mineral buildup, more frequent replacements – even monthly – are recommended. Visual inspection of the pad is key; if it appears heavily scaled or restricted, it’s time for a new one.
The pre-filter, designed to catch larger particles, should be checked monthly and replaced as needed. This protects the evaporative pad and extends its life. Ignoring these schedules can lead to reduced humidity output, increased energy consumption, and potential damage to the unit. Always refer to your Aprilaire 500 manual for specific recommendations tailored to your water conditions.
Proper filter maintenance is a small investment that yields significant benefits in terms of air quality and humidifier longevity.
Cleaning the Humidifier Components
Regular cleaning of your Aprilaire 500 humidifier is vital for preventing mineral buildup and ensuring optimal performance. Before any cleaning, always disconnect the power supply to avoid electrical hazards. The water panel, or evaporative pad, requires periodic attention, even with regular filter changes.
The humidifier base should be inspected and cleaned at least annually, or more frequently if hard water is a concern. Use a mild solution of vinegar and water to dissolve mineral deposits, then rinse thoroughly. Avoid abrasive cleaners, as they can damage the plastic components.
The solenoid valve and water supply line should also be checked for obstructions and cleaned as needed. Inspect the drain line to ensure it’s clear and flowing freely. Consult your Aprilaire 500 manual for detailed cleaning instructions and diagrams.
Consistent cleaning extends the life of your humidifier and maintains healthy indoor air quality.
Winterization and Shutdown Procedures
Properly winterizing your Aprilaire 500 humidifier before extended periods of non-use is crucial to prevent damage from freezing temperatures. Begin by turning off the water supply to the unit. Then, disconnect the electrical power to ensure safety during the process.
Drain all remaining water from the humidifier tank, water panel, and supply lines. You can gently tilt the unit to facilitate complete drainage. Consider using compressed air to blow out any residual water in the lines, preventing ice formation.
Remove and discard the water panel. It’s recommended to install a new panel at the start of the next heating season. Refer to your Aprilaire 500 manual for specific winterization steps.
Following these procedures safeguards your investment and ensures a smooth startup when heating season returns.
Aprilaire 500 Humidistat Manual Settings
The Aprilaire 500 humidifier’s humidistat controls the desired humidity level in your home. Manual humidistats typically feature a dial or buttons to adjust the setpoint. Understanding these settings is key to achieving optimal comfort and preventing issues like condensation.
The dial usually ranges from 1 to 10, with lower numbers indicating lower humidity and higher numbers representing increased moisture. Start with a setting of 3 or 4 and adjust gradually based on your home’s needs and observed humidity levels.
Some models offer a “fan” setting, allowing the humidifier to operate continuously even when humidity is at the setpoint. Consult your Aprilaire 500 manual for detailed instructions on navigating the humidistat’s features.
Proper humidistat calibration ensures accurate humidity control and efficient operation of your system.
Finding the Official Aprilaire 500 Manual
Accessing the official Aprilaire 500 manual is crucial for comprehensive information regarding installation, operation, troubleshooting, and maintenance. Several online resources provide access to this vital document.
The primary source is the Aprilaire website (apraire.com). Navigate to their support section and search for “Aprilaire 500 manual” or use the model number to locate the correct PDF document. Downloading the manual directly from Aprilaire ensures you have the most up-to-date and accurate information.
Alternatively, you can find the manual on websites specializing in appliance documentation. However, always verify the source’s credibility to ensure the manual is legitimate and hasn’t been altered.
Having the official manual readily available will empower you to effectively manage and maintain your Aprilaire 500 humidifier.
